Automatic Huge Calibre Plastic HDPE Hollow Wall Winding Drainage Sewage Pipe Extrusion Line

• After-sales Service: Available
• Warranty: 1year
• Type: Pipe Extruder
• Model NO.: YETZK-800 1200 1600 2200 3000 4000
• Plastic Processed: PE
• Product Type: Extrusion Molding Machine
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Pipe Diameter: DN200-DN4000
• Final Product: Hollow Wall Winding Pipe
• Electrical Appliances: ABB, Siemense, Omron, Carlo, Rkc
• Usage: Plastic Pipe Extrusion
• Spiral Pipe Types: Spiral, Profiled Wall, Corrugated, Prolfied Ribbed
• Pipe Machine Output: 200-1500kg/H
• HDPE Pipe Use: Waste Water Drainage, Rainwater Drainage
• Spiral Pipe Use: Sewage Pipe, Inspection Wells Pipe, Storage Tank
• Plastic Winding Pipe Use: Water Tanks, Cable Duct Tubes, Drainage Pipes
• Technical Support: Permanent Technical Support
• Production Period: 60-90 Working Days
• Customized: Customized
• HDPE Pipe Line Consists 3-1: Mixer, Extruders, Extrusion Die Mould and Calibrat
• HDPE Pipe Line Consists 3-2: Water Tanks, Haul-off, Spiral Winding Machine
• Spiral Pipe Production Line 3-3: Shredder, Crusher, Recycling Pelletizing Machine
• Transport Package: Stretch Film and Wooden Pallet, Wooden Packing
• Specification: 2200MM*800MM*1700MM
• Trademark: Yiertai Machinery
• Origin: Qingdao
• HS Code: 8477900
• Production Capacity: 4 Sets Per Months

Product Description

Product Description

Large diameter HDPE hollow wall winding pipe extrusion machine

Hollow wall winding pipe is mainly used for sewage system, same as double wall corrugated pipe. Compared with double wall corrugated pipe, it have advantages of low machine investment cost and larger pipe diameter.
Our PE hollow winding pipe extrusion line can process several kinds of material, including HDPE, PP, etc, size from minimum 200mm to 4000mm with single layer or multi-layer.
Changing some parts can produce different shape of pipe or profile to form different kinds of spiral pipe.

Performance characteristics:1.The main extruder adopts efficient single screw extruder ensuring high speed and perfect quality extrusion.2.Composite head is used with spiral rotational molding type with ingenious structure and unique design to ensure product quality. 3.Pipe product has high ring stiffness, mining used anti-static mash gas drainage and exhaust pipes can be produced by this machine.
4.Special pipe connection with convenient operation and economic construction.

Application

PE HOLLOW WALL WINDING PIPE.

1) Extremely strong resistance to chemical corrosion and erosion.

2) Good flexibility and strong impact resistance .

3) Cold resistance and aging resistance. The connection is simple, safe and reliable.
4) Light weight and convenient construction.
5) Strong wear resistance. The service life is more than 50 years, and it is maintenance-free during the service life.
6) Superior drainage performance. It is hygienic and can be recycled and used.

                            PE Pipe                                                                    PVC Pipe                                                              PPR Pipe

                        Corrugated Pipe                                              Pvc Reinforced Fiber Hose                               Hollow Wall Winding Pipe
 

If you want to know more about Plastic Pipe Extrusion Line, inquiry us now!
 

Specification

 

Model	Pipe Diameter(mm)	Extruder Model	Output Capacity(Kg/H)	Total Power (Kw)
YETZK-800	200-800	SJ75/30 SJ55/30	400	120
YETZK-1200	600-1200	SJ90/30 SJ65/30	550	200
YETZK-1600	1000-1600	SJ120/30 SJ65/30	650	300
YETZK-2200	1500-2200	SJ120/30 SJ75/30	700	400
YETZK-3000	2000-3000	SJ150/30 SJ90/30	900	600
YETZK-4000	3000-4000	SJ150/30 SJ90/30	1000	760

 

Process Flow

Process 1: Raw materials will be heated, melted, further mixed and plasticized inside screw and barrel of extruder. Plasticized melt will be pushed by screw and move into the flow channel of die head.
Process 2: The die head is also with heating function. Heated melt will flow through flow channel inside die head to form pipe shape. The hot melt in pipe shape comes out from die head will go to the vacuum tank.
Process 3: The vacuum tank creates vacuum and have cooling water spray inside tank body. At the entrance of the vacuum tank, there is calibration sleeve, the hot melt will go through calibration sleeve. The calibration sleeve inside shape is square, to make square pipe. Vacuum will make pipe outer surface clung to calibration sleeve. And cooling water will cooling the melt. Pipe will form in this stage and will move to cooling tank for further cooling.
Process 4: Square pipe is pulled by winding machine. Winding machine has extruder to extrude hot glue to make square pipe attached to each other and spirally winded to formded into hollow wall winding pipe.
Process 5: When hollow wall winding pipe formed, it will move to cutter.
Process 6: Cutter can cut pipe by required length. After cutting, pipe will move to stacker. Stacker has roller to move pipe spirally, need forklift or crane to unload pipe.

Detailed Photos

Single Screw Extruder.

1.1 Spiral Structure of Barrel

1.2 Special Design of Screw

1.3 Air Cooled Ceramic Heater

1.4 High Quality Gearbox

 

We also have choice of twin screw and barrel for other material such PP powder, etc.Provide suitable extruder for different customer requirements.

Extrusion Die Head.

2.1 Moving Device of Die Head
2.2 CNC Processing
2.3 High Quality Material

Extrusion die head apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly.
Die head structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.
According to line speed difference, we provide different design of die head.

Vacuum Tank.

3.1 Special Design of Calibrator
3.2 Automatic Vacuum Adjusting System
3.3 Silencer
3.4 Pressure Relief Valve
3.5 Automatic Water Control System
3.6 Water, Gas Separator
3.7 Centralized Drainage Device

Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, with pipe soak into water to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Haul off unit.

4.1 Separate Traction Motor
4.2 User Friendly Design
4.3 Pipe Adjustment Device

Haul off unit provides sufficient traction force to pull square pipe into the winding machine. Usually, haul off unit is for big square pipe, not necessary for small square pipe. According to different pipe sizes and thickness, our company will customize traction speed, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Winding Machine.

5.1 Glue Extruder
5.2 Complete Adjustment System
5.3 Siemens PLC
5.4 Gear Drive

Winding machine is used to wind square pipe and attach them together to form spiral pipe. It is adjustable to produce different spiral pipe sizes, also winding angel is adjustable for square pipe in different wid

 

Cutter.

6.1 Precision Guide Rail
6.2 Industrial dust collector

Cutter controlled by Siemens PLC with fully automatic cutting process. Can customize cutting length.


 

 

Stacker.

7.1 Roller motor
7.2 Central Height Adjustment

To support pipes. With rubber support roller, roller will rotate along with the pipe.




 

Company Profile

 

Our company is professional plastic products extrusion line manufacturer. We already have 20 years experiences in this industry. We mainly produce PP/PE/PC hollow sheet machines, pipe extrusion line,board extrusion line ,profiles extrusion line, sheet extrusion line, and auxiliary machines. Our company could supply turn-key project as feasibility report, workshop planning,technical support , testing, installation, training and after-sale service. We would like to supply high-class products and satisfy every customer's needs. The products sell well all over the country and exported to more than 50 countries like Southeast Asia, Australia, Russia, Middle East, African and South American. Our equipment to create the greatest value for customers is our constant pursuit.

Customer Photos

Our Advantages
1.We are China Leading Plastic Machine Manufacturer.
2.Inspected by the Inspection Institution of SGS Certification.
3.100% QC inspection Before Shipmeng.
4.Best Quality & Best Service with Competitive price.

FAQ

Q: Your company is an industrial manufacture factory or a transactional company ?
A: Yiertai Company is an industry manufacture of Extrusion Machines.

Q:All of your products are made by your self or compacted via purchasing the others?
A: we have independent technical team who focus on design & development & Manufacture extrusion machines. all the products are
made by our technical team.

Q:Annual Production Capacity( Previous Year)
A: About 80 lines and total revenue is about USD 2500000

Q: Is there quality control on all production lines?
A: Yes, all production lines have adequate quality control

Q:Do the QA/QC inspectors work independently from the production line?
A: Yes

Q:How many QA/QC inspectors in total?
A: 4

Execellent Service-Turnkey Project (Pre-Sale and After-Sale Service)